Location
University of Nottingham, Central London

Hours
Full Time - 4 years

Salary
Tax-free stipend of up to £26,780 per annum

About the Role
Applicants are invited to undertake a 4-year enhanced stipend PhD studentship within the Digital Metal Centre for Doctoral Training (CDT) at the University of Nottingham. This PhD programme, in partnership with Rolls-Royce, focuses on the development of advanced thermal barrier coatings (TBCs) for aero-engine components. TBCs are critical for ensuring the safe and efficient operation of turbine blades under extreme temperatures and pressures. However, environmental contaminants such as Calcium Magnesium Alumina and Silicates (CMAS) can infiltrate these coatings and accelerate their degradation.

This research project aims to develop novel protective chemistries that can be deposited in situ to protect TBC systems by leveraging fundamental material science, coatings technologies, and advanced thermal spray deposition systems. The project will combine advanced digital technologies to evaluate TBC degradation and environmental contaminants, developing advanced protective coatings to mitigate damage. Additionally, bespoke continuum robotic systems will be used to demonstrate the feasibility of in-situ coating application.

The work bridges advanced material science theory and industrial implementation challenges, contributing to the development of intelligent, customizable coatings that enhance aerospace industry sustainability. Coatings will be manufactured using plasma spray and mini-combustion flame spray techniques, examined via SEM/EBSD, and tested in burner rigs and furnace thermal cycling. As part of the CDT cohort, students will have access to tailored courses, mentoring, career support, and conference opportunities.

Experience
This is an experimental research project suitable for candidates with a strong background in materials, mechanical, manufacturing, chemistry, or related disciplines. Prior research experience is advantageous but not mandatory.

About you
You should be motivated, detail-oriented, and passionate about advanced materials and coatings research. The ability to work independently and collaboratively within a multidisciplinary team is essential. Strong analytical and problem-solving skills are required to address complex challenges in thermal barrier coatings and their protection.

Qualifications
The candidate must hold at least an equivalent of a UK MEng 2.1 class degree in materials, mechanical, manufacturing, chemistry, or a related discipline, with a minimum of 70% in the project element.